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Weld Planishers - Roll Gantry Weld Planisher

   

GANTRY ROLL WELD PLANISHER

MITUSA Gantry roll planishers use up to 20,000 pounds of pressure between a hard steel roll and the planisher mandrel. The force between the hard planisher roll and steel mandrel tooling can eliminate the weld bead crown blending into the base metals. Planishing also provides improved weld strength as well as cosmetic look of a no weld smooth appearance on the final planished surface.

The supported part's seam weld bead is smashed with programmable variable pressure settings into the base metal. While using the proper size planisher harden steel roll and solid hard steel mandrel to prevent part size change. This will cold work and eliminate the weld crown with adjustable force without distorting your parts size.

Small diameter tubular parts like bellows are perfect for our design of bellows and tube planishing applications where strength and weld bead blending is needed. Special custom designs for thin gauge metal small diameter tube planisher.

The planishing weld bead finish process can eliminate the weld into a seamless looking welded part. Weld seam planishing increases the weld's strength and a cosmetic seamless weld appearance, replacing the time consuming grinding process, while producing a better looking appearance.

The Roll Gantry Planishers use various diameter steel rolls and mandrels to flatten and eliminate the weld crown. The pressure wheel is mounted on a travel carriage where air ram pump exerts pressure between the part and planisher roll.

The welded part is mounted on the mandrel where it remains stationary during the hands free safe planishing operation. Engineered to provide many part shapes and sizes can be planished using a combination of different wheel surface profiles or support mandrel geometries.

The motorized planisher gantry carriage travels on four linear rail bearing blocks. Powered by a 2 Hp electric motor, the carriage contains an 8 inch/203mm stroke air ram pump. The hand wheel is used to adjust the rams travel speed. Our gantry weld planisher has special control panel plus operator safety screen made of expanded metal.

Weld Planishers are some of the most useful tools to improve welds cosmetic appearance as well improving the welded metal joint's strength. Welding planishers are often used from everything from aerospace parts and devices to common stainless kitchen sinks.

MITUSA, Inc. Weld Planisher designs are for carbon steel, aluminum, stainless, Inconel, copper or bronze metal weld bean removed by pressure blending. Gantry planisher applications are cones, bellows, tubes, flat plate, sheet steel, for aerospace, food, chemicals, aeronautics metal fabrication and finishing.

Our company offers standard or custom gantry  welding planishers. Let our engineering group design a roll planisher for your special welding fabrication application.

Weld planishing is best for thinner gage metals with lower bead profiles. Let us help with your planishing fabrication application needs. Send us your samples for weld planishing samples. We know weld planishing, give us a call!

Our company or related companies have been building welding planishers for over 30 years.




MITUSA Gantry Planisher Spec Sheet

 

Gantry PLanisher

weld planisher roll wheel and mandrel close up

weld gantry planisher

planished weld benefits
Planished Welds
ads strength, and cosmetic blend of weld bead into the base metal for a seam less look.





MITUSA, Inc. Welding Automation System Solutions

SALES@MITUSAPRODUCTS.COM


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